Sustainable vacuum solutions
in Print & Paper
Vacuum and blast air are integral to the print and paper industry - but what are the most sustainable solutions for your business?
From pick and place to vacuum fixing and post-production, there are many applications in which vacuum pumps are employed to assist with complex and industrial manufacturing processes in print and paper.
These processes require machinery components that must be robust and incredibly precise, where the highest quality pneumatic explanation must be required.
With various suitable oil-free vacuum solutions used across the print and paper industry, there are many avenues to explore for your production processes. In this article, we delve into the various Becker air solutions available – and importantly, which processes they work most effectively in, to ensure reliability and efficiency from your vacuum source in print and paper.
Let’s get straight to it, shall we?
Firstly, what are the challenges faced in the Print and Paper Industry:
Efficiency:
When quality isn't a priority for a pump manufacturer, vacuum pumps and compressors can be prone to producing high emissions and offering low efficiency in the workplace.
Proudly manufactured in Germany, our portfolio offers high-quality and tailored solutions to the print and paper industries.
In addition, technology such as frequency inverters for pumps and systems offers extra protection to reduce carbon emissions and increase sustainability in print. A cause that Becker is wholeheartedly invested in. We are proud to use progressive, sustainable solutions on a global scale.
Supply chain:
We understand that supply chain disruptions can be vital in maintaining costs and production schedules, which is why it is important to mention the importance of committing to a supplier who can offer reliable and prompt delivery on spares and maintenance - when you need it most.
Our comprehensive range of original spare parts and maintenance kits are available on next-day delivery, to keep Becker Solutions working in tip-top condition for longer - and to reduce unplanned downtime.
Additional challenges faced by the Print and Paper sector include:
- Quality control - consistent print quality
- Energy consumption
- Efficiency
- Waste reduction
Vacuum in Print and Paper -
the applications:
With more than one hundred functions in this market, there is undoubtedly plenty to unpack – pardon the pun.
The primary application in the sector is to separate and transport paper sheets using advanced air technology, seen in pick and place and robotics – also commonly known as paper handling.
As well as transportation, vacuum pumps and compressors can be utilised in the below applications:
- Sheet feeding
Vacuum suction is employed to pick individual sheets of paper for consistent registration. -
Air Extraction
The removal of bubbles from ink for smoother surface design. Similarly, vacuum systems are crucial in removing dust or debris that can negatively impact print quality. -
Multiple Finishing Processes
Such as laminating, embossing and sealing. -
Fixing
Fixing of printing plates in exposure units and CTP systems, as well as cutting and screen-printing machines
The BECKER solution:
We are proud to offer an efficient air supply solution for every application detailed above.
From our low-pressure Side Channel or Radial Blowers that enjoy a high degree of efficiency, or our trusted VT Rotary Vane Pressure / Vacuum Pumps, which have proven themselves millions of times over with manufacturers across the globe.
It has to be said, however, that the real winner for print and paper must be our BCV Claw Vacuum Pump and BCP Claw Compressor series.
Renowned for durability and energy efficiency in the print and paper sectors, Claw Pumps are 100% free of contact during operation. To achieve this, two claw-like rotors rotate in opposite directions within a compression chamber, making the pump particularly low-maintenance. The claw technology ensures a high degree of efficiency and low energy consumption, which is certainly preferred in the sector.
The right solution for you:
Whilst there are plenty of solutions to choose from, our Becker vacuum specialists are more than happy to advise you based on your specific production and application with their market know-how.
Proud to deliver vacuum pumps, compressors and combined pressure / vacuum pumps as individual units, as customer-specific systems - or in central air supply systems, no question is out of reach.
Your local Becker Technical Market expert can support you with sizing and calculation of the right pump or system. Book a free consultation to learn more. For additional information in an instance, our data sheets are available for download through our pump catalogue, direct from the Becker website.
